Riordan Production Plan

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Production plan for Riordan Manufacturing University of Phoenix Operations Management OPS 571 Theodore Curry August 01, 2012 Production plan for Riordan Manufacturing Development of a production plan involves both strategic capacity planning and lean production to create an optimally efficient and cost-effective process design and supply management chain. Riordan Manufacturing’s existing capacity plan is sufficient to sustain the firm’s current production design and output levels, but for Riordan to enhance its competitiveness in an evolving industry the company must constantly reevaluate its processes. The application of strategic capacity planning and lean production techniques can facilitate Riordan’s attainment of its optimal…show more content…
Capacity is a key element in a firm’s production strategy; all resources (manpower, facilities, machinery) impact strategic capacity planning. Strategic capacity planning involves many variables, which provides flexibility in targeting specific production objectives. Conversely, poor strategic capacity planning can negatively affect a company’s production process; for example, it would be detrimental to a company that produced perishable or time-sensitive products to maintain excessive warehousing space, since the product has very little shelf life. The opposite would also be true—if a company had insufficient warehousing for nonperishable or non-time sensitive goods, it would not be able to store sufficient product to meet customer demand during surge periods. In supply chain management, strategic capacity planning controls the demand of new opportunities at minimal cost (Chase, Jacobs, and Aquilano, 2006). Strategic capacity planning is essential in establishing the permanent capacity capability a business needs to maintain or improve its market share. Poorly planned capacity needs can help the competition, costing the business customers (Chase, Jacobs, and Aquilano, 2006). Performing a break-even analysis would assist Riordan in calculating the proper capacity needs of their…show more content…
These items are more labor and design intensive and would still be manufactured using Riordan’s current production process. Once the new design has been produced, it can be integrated into the just-in-time process for any subsequent additional orders of the same model. Another alternative within lean production would be to relocate the Hangzhou facility to Shanghai, where its proximity to the coast would reduce transportation time and transit costs of raw materials and finished goods. Finally, Riordan Manufacturing could consolidate all of its operations in China, where its primary suppliers are located and labor is less expensive than in the United States. This consolidation of Riordan’s facilities would result in significant savings in infrastructure maintenance, transportation costs, and labor

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