Statistical Quality Control

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Statistical Quality Control Project Implementation of quality control tools on Aluminium cans production (Axial load) at Crown Middle East Overview of Crown Middle East Can Company 3 Two piece aluminum cans production stages 3 Major measurements (quality performance indicators) for statistical process control 5 Axial Load 6 Fishbone Diagram 6 Sampling Procedure and Plan 7 Axial load data analysis 7 2) Normality plot 8 Control charts 9 Phase 1 control chart (obtaining the trial control limits) 9 Phase 2 control charts 10 Capability analysis 11 Interpretation of the capability chart 11 Quality costs 12 Average Run length (ARL) 13 Performance measures 14 Design of experiment 14 Overview of Crown Middle East Can Company: Crown Middle East Can Company (CMECC)is a two piece beverage cans manufacturer established in 1995 under technical license from CROWN Holdings Inc., USA. Since operation on 1995 CMECC has gained: ISO 9001, ISO 14001, OHSAS from SGS, HACCP & ISO 22000 quality certifications. CMECC's products are qualified by the major global soft-drink companies. The company doesn’t focus on the domestic market only but exports to markets in the Middle East producing 6,500,000 cans daily. 2 Different Can sizes are manufactured at CMECC a. 250 ml b. 330 ml Two piece aluminum cans production stages: 1) Cup Forming — The process starts with a coiled aluminium sheet which is fed through a press that punches out shallow cups. 2) Redrawing & Ironing — Cups are fed into an ironing press where successive rings redraw and iron the cup and reduce sidewall thickness to achieve a full-length can. The bottom is domed to obtain strength required to withstand internal pressure. 3) Trimming — Cans are spun as a cutting tool trims the rough shell from the inside 4) Cleaning — The cans are cleaned

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