Small Scale Cornflakes Production Profile

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SMALL SCALE CORNFLAKES PRODUCTION PROFILE Introduction This project profile is the production of cornflakes in small scale in Nigeria. The project can be planned to produce a minimum of 5 tons of Packed Cornflakes for 275 days in a year in a single or double shifts operating at 70 percent capacity and then at 80 percent in the 2nd year and at 90 percent in the 3rd year. Currently corn flakes are consumed by a portion of middle and upper income groups of the urban Nigerian population. Statistics revealed a high demand for cornflakes is increasing in Nigeria. Production Program Production Materials The major Production materials for the production of corn flakes are maize (hybrid yellow and white corns) which is widely available in the Country. Nigeria Currently produces about 7,700metric tons of maize of which 60% is wasted due to non-preservation. Sugar is another raw material used for the manufacture of corn flakes. Other ingredients including cocoa powder and flavors all of which are widely available in the country. The appropriate locations for the envisaged project should be nearer to the major corn growing areas or Urban Market. Production process The milling process removes the corn kernels from the cobs and turns them into flaking sized 'grits'. Malted barley can be added to enhance the flavor of the Corn Flakes. The corn grits are cooked in steam pressure cookers, at temperatures exceeding 100C. This cooking process lasts for an hour and softens the hard grits. During cooking additional water is incorporated in the form of steam which condenses and the water content in the batch rises to 30-35%. Then the hot grits are transported from the cookers to large driers via the network of pipes. The grits spend several hours in the hot-air driers in order to reduce their moisture content. The corn grits are milled using

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