Hydrostatic Test Procedure

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1.0 PURPOSE This procedure is designed to confirm the integrity of all welds and leak-proofness of all steel work and nozzle systems of the Gas Scrubber 1-V-1915 under design pressure by subjecting it to hydro-static test in accordance with ASME BPV Code Section VIII Div 1 (2004 Edition) and MPN CTO -35 – P - 01 and also in line with standard work practices. On completion of the hydro-static testing, test certificate showing significant details shall be developed. All quality control report forms shall be duly completed stage wise and maintained as test record for the project. These records will form part of the test package. 2.0 REFERENCES This procedure shall be read in conjunction with the following references: • ASME BPV Code Section VIII Div 1(2004 Ed), UG-99 • MPN CTO - 35 - P - 01 3.0 SCOPE This Procedure comprises of steps necessary in preparing the Gas Scrubber for hydro-static testing, performing the test and recording observations and results to evaluate integrity of tested piping systems. 4.0 RESPONSIBILITIES The Production Supervisor is responsible for preparing a test package before and after the test and shall co-ordinate with the test team and QC Engineer for the hydro-static testing. The QA/QC Engineer shall prepare Inspection & Test Plan for this hydro-test and apprise all involved with the various hold points in a prior meeting. QC Inspectors shall be responsible for monitoring activities related to this Procedure through quality inspection and prepare test related QA/QC documentation. Safety Officer shall be responsible for establishing and enforcing all safety rules for the phase work. 5.0 EQUIPMENT All test equipments to be used in this test must be certified to be in good working condition and have sufficient capacity. This shall necessarily include but not
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