Case Study: Marshall's

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CASE STUDY: Teamwork at Marshall’s Processing Plant Marshall’s is a large plant in the Midwestern United States that processes corn into the fructose syrup used in many soft drinks. Marshall’s is a continuous processing plant, running 24 hours a day, 365 days ayear. There are two major components of the plant. In the wet mill, where seventy-five employees work, the corn is soaked. Then, the soaked corn moves onto the refinery (employing eighty employees), where the soggy corn is processed into fructose syrup. Marshall’s is a computerized state-of-the-art plant, and much of the work in the wet mill and refinery consists of monitoring, maintenance, cleanup, and trouble-shooting. There are also thirty staff members who work in the office and in various other support positions. All the employees except the support staff work twelve-hour shifts. Three years ago, Marshall’s instituted a “team management” system to enhance productivity in the plant and improve worker morale. The program included two types of teams. First, work teams met on a weekly basis to consider ways of improving the work process within their own portion of the plant. In addition, the plant-wide “Marshall Team” met on a monthly basis to consider decisions about issues facing the plant as a whole, such as benefit and compensation plans, company policies, and capital equipment purchases. Each work team elected one member to serve on the Marshall Team. Management at Marshall’s regarded the teams as “consultative” bodies. That is, management used team suggestions as input but retained the right to make final decisions about all plant operations. For the first three years of the team program, the same set of people participated heavily in team meetings and the same people tended to get elected to the Marshall Team. These go-getters took their roles very seriously and liked having a voice in

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